KLAUSARINO, MUHAMMAD ARDAN (2025) PERANCANGAN PERBAIKAN TATA LETAK PROSES PRODUKSI MENGGUNAKAN SIMULASI SOFTWARE PROMODEL DI PT. JAPRA MANDIRI TEGAL. Skripsi thesis, Universitas Pancasakti Tegal.
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Abstract
Muhammad Ardan Klausarino, 2025 “PERANCANGAN PERBAIKAN TATA LETAK PROSES PRODUKSI MENGGUNAKAN SIMULASI SOFTWARE PROMODEL DI PT. JAPRA MANDIRI TEGAL”. Laporan Skripsi Teknik Industri Fakultas Teknik dan Ilmu Komputer Universitas Pancasakti Tegal 2025. PT. Japra mandiri yang berlokasi di Jl. Projosumarto, Sutapraman, Kec. Dukuhturi, Kab. Tegal, Jawa Tengah 52192 merupakan suatu perusahaan yang bergerak di bidang manufaktur yang memproduksi part kendaraan otomotif. Perancangan fasilitas produksi merupakan salah satu faktor yang sangat berpengaruh pada kinerja suatu perusaaan. Hal ini disebabkan oleh tata letak fasilitas yang kurang baik akan menyebabkan pola aliran bahan yang kurang baik dan perpindahan bahan, produk, informasi, peralatan dan tenaga kerja menjadi relatif tinggi yang menyebabkan keterlambatan penyelesaian produk. Dengan adanya perencanaan tata letak fasilitas produksi yang baik, maka gerakan bolak-balik, jarak momen perpindahan material dan waktu proses produksi dapat diminimumkan, pada tata letak proses produksi clamp di perusahaan ini terdapat berjauhannya antar stasiun kerja yang seharusnya berdekatan karena sesuai dengan alur proses produksinya dan itu mutlak untuk didekatkan. PT. Japra Mandiri Tegal merupakan perusahaan manufaktur komponen kendaraan besar yang mengalami permasalahan pada tata letak proses produksi Clamp yang kurang efisien. Penelitian ini bertujuan untuk merancang perbaikan tata letak proses produksi menggunakan metode Activity Relationship Chart (ARC) dan simulasi software ProModel. Metode penelitian yang digunakan adalah kuantitatif dan eksperimen, dengan pengumpulan data melalui wawancara dan observasi. Hasil penelitian menunjukkan bahwa layout awal memiliki total jarak material handling 58,16 meter dengan waktu proses 4 jam 1 menit. Setelah dilakukan perbaikan, dihasilkan dua layout usulan dengan jarak material handling yang sama yaitu 31,54 meter. Layout usulan 1 menghasilkan waktu proses 1 jam 45 menit, sedangkan layout usulan 2 menghasilkan waktu 1 jam 53 menit. Kedua layout usulan tersebut berhasil meminimalkan jarak perpindahan material dan waktu proses produksi dibandingkan layout awal. Layout usulan 1 direkomendasikan karena menghasilkan waktu proses yang lebih singkat. Kata kunci : Tata Letak Fasilitas, Proses Produksi, Activity Relationship Chart (ARC), Clamp, Simulasi Software Promodel. ABSCTRACT Muhammad Ardan Klausarino, 2025 "DESIGN OF PRODUCTION PROCESS LAYOUT IMPROVEMENT USING PROMODEL SOFTWARE SIMULATION AT PT. JAPRA MANDIRI TEGAL". Thesis Report in Industrial Engineering, Faculty of Engineering and Computer Science, Pancasakti University Tegal 2025. PT. Japra Mandiri, located at Jl. Projosumarto, Sutapraman, Kec. Dukuhturi, Kab. Tegal, Central Java 52192, is a company engaged in the manufacturing sector that produces automotive vehicle parts. The design of production facilities is one of the factors that greatly influences the performance of a company. This is caused by a poor facility layout, which will lead to an inefficient material flow pattern and relatively high movement of materials, products, information, equipment, and labor, resulting in delays in product completion. With proper planning of the production facility layout, back-and-forth movements, material transfer distances, and production process times can be minimized. In the clamp production process layout at this company, there are distances between workstations that should be closer together according to the production process flow, and it is imperative to bring them closer. PT. Japra Mandiri Tegal is a manufacturing company of large vehicle components that is experiencing issues with the inefficient layout of the Clamp production process. This research aims to design improvements in the production process layout using the Activity Relationship Chart (ARC) method and ProModel simulation software. The research methods used are quantitative and experimental, with data collection through interviews and observations. The research results show that the initial layout has a total material handling distance of 58.16 meters with a processing time of 4 hours and 1 minute. After the improvements were made, two proposed layouts were produced with the same material handling distance of 31.54 meters. Proposed layout 1 results in a processing time of 1 hour and 45 minutes, while proposed layout 2 results in a time of 1 hour and 53 minutes. Both proposed layouts successfully minimized the distance of material transfer and production processing time compared to the initial layout. Proposal layout 1 is recommended because it results in a shorter processing time. Keywords: Facility Layout, Production Process, Activity Relationship Chart (ARC), Clamp, Promodel Software Simulation.
| Item Type: | Karya Ilmiah (Skripsi) |
|---|---|
| Subjects: | T Technology > TD Environmental technology. Sanitary engineering |
| Divisions: | Fakultas Teknik dan Ilmu Komputer > Teknik Industri |
| Depositing User: | admin repository upstegal |
| Date Deposited: | 26 Feb 2025 06:55 |
| Last Modified: | 26 Feb 2025 06:55 |
| URI: | http://repository.upstegal.ac.id/id/eprint/10207 |
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